Methanica Industrial Renewable Methane Production Plant and CO2 Conversion Infrastructure
APPLICATIONS

From CO₂ Sources to Renewable Methane Production

Methanica's biological methanation technology integrates with existing industrial processes to convert biogenic carbon dioxide and renewable hydrogen into renewable methane. The modular system is designed for wastewater treatment plants, biogas facilities, and concentrated industrial CO₂ sources, enabling scalable deployment without replacing existing gas infrastructure.

APPLICATIONS

Designed for Multiple CO₂ Sources

Methanica's standardized Modular System Units (MSUs) are designed to process different concentrated CO₂ streams. Capacity is expanded by combining multiple reactor modules according to the available gas flow.

Sewage Gas Plants
≈250 Nm³/h reference value

Sewage Gas Plants

CO₂ from digester gas processing at municipal wastewater treatment plants — a concentrated residual stream that has gone unused until now.

Biogas Plants
≈120–750 Nm³/h reference value

Biogas Plants

Rule of thumb: a 500 kW biogas plant delivers around 120–150 Nm³/h of raw-gas CO₂ — ready to feed directly into an MSU cascade.

Industrial CO₂ Sources
up to 2,750 Nm³/h reference value

Industrial CO₂ Sources

Concentrated process off-gases from industry — scalable up to large-plant scale, in series-connected arrays.

SYSTEM INTEGRATION

Fits into Existing Plant Infrastructure

Methanica integrates with existing industrial assets rather than replacing them. Biological methanation connects available CO₂ streams with renewable hydrogen production and existing gas infrastructure to create renewable methane.

Step-by-step system integration from existing CO2 source to CO2 processing, green hydrogen, Methanica MSUs, renewable methane, and existing gas grid

No replacement of downstream gas infrastructure is required. Renewable methane can be injected into the existing natural gas grid using established infrastructure.

REGULATION

The Value Comes from Compliance

Renewable methane produced from green hydrogen and captured CO₂ qualifies for RFNBO applications under the current regulatory framework. The economic value is driven by compliance requirements rather than conventional natural gas pricing.

432 €/MWh

Penalty for Non-Compliance

Germany's RED III implementation introduces a dedicated RFNBO transport sub-quota. Fuel suppliers that do not meet the required targets must pay a statutory penalty.

0.1%(2026)
5%(2035)
10%(2040)
~340 €/MWh

Expected Market Value

As long as regulatory compliance remains less expensive than paying the statutory penalty, a pricing corridor is expected to develop below the penalty threshold.

ⓘ Illustrative market expectation, not a quoted market price.
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Biomethane Does Not Meet the RFNBO Sub-Quota

Conventional biomethane contributes toward the general greenhouse gas reduction quota but does not qualify for the RFNBO transport sub-quota. Only methane produced from renewable hydrogen and captured CO₂ satisfies the RFNBO requirements.

INDUSTRIES

Where Methanica Creates Value

The modular biological methanation process is suitable wherever concentrated CO₂ streams and renewable electricity are available.

Municipal wastewater treatment circular aeration tanks
Green agricultural biogas plant domes under blue sky
Industrial chemical facility distillation columns with steam
Municipal gas and water utility tanks beside waterway
Solar panels, wind turbines, and Power to Gas H2 container unit
Heavy industrial energy piping and green container facility
Methanica technical plant schematic background

Discuss Your Renewable Methane Project

From feasibility assessments to industrial deployment, our engineering team supports organizations exploring renewable methane production through biological methanation.